Distributor (authorized representative) to supply (deliver) plunger pumps to industrial enterprises of Russia

Engineering company LLC «Intech GmbH» has been successfully working with different Russian industrial enterprises at the local market for many years having effected over 100 major deliveries of pump equipment to Russian plants.

Today our company is in search of pump equipment producers who consider Russian market attractive and want to boost their sales in the region, as well as expand their field of activities.

We are interested in cooperation with the manufacturers of plunger pumps, who are looking for official distributors (representatives) to supply their equipment to the industrial plants in Russia.

Advantages and principles of cooperation with LLC «Intech GmbH»:

The company’s employees are a solid team of higher-education professionals available for technical, commercial and legal support of cooperation with the industrial plants of Russia taking into account specifics and mentality of this country.

The company’s managers have a long-term successful track record of operation in the Russian market and extensive customer base, keep in touch with all the customers, frequently visit customer plants for early detection and replacement of obsolete equipment.

Commercial and engineering departments of the company are well-versed in the equipment of Russian industrial plants and know their up-to-date revamping and modernization needs.

Logistics department of LLC «Intech GmbH» is capable to deliver equipment on DAP or DDP terms at the discretion of its Russian customers.

Our service engineers are available for supervision and commissioning of pump equipment as well as warranty maintenance in strict compliance with the manufacturer’s recommendations.

LLC «Intech GmbH» arranges presentations regarding the latest achievements of its foreign partners - equipment manufacturers - for the staff of Russian plants.

Our company is closely cooperating with many engineering institutes of Russia, which gives us an opportunity to include your plunger pumps into prospective projects in different industrial fields.

LLC «Intech GmbH» is responsible for the following:

drafting of required documents for participation in bidding procedures
technical and commercial negotiations with customers to agree on supplies of your equipment
entry into contracts for vortex pump deliveries
certification of different types of your pumps in accordance with Russian standards
expertise for obtaining local TR CU 010 and TR CU 012 certificates, which will enable your pumps to be used at all the industrial plants of the Customs Union countries (Russia, Kazakhstan, Belarus, Kyrgyzstan).
registration of delivery and subsequent customs clearance of plunger pumps, registration of transaction certificates for currency control purposes in Russian banks for payments in foreign currency in accordance with legislation of Russia and Customs Union countries.

General overview of the plunger pumps. Operating principle and efficiency of pump
Plunger pumps application examples
Major components in the plunger pump unit: schematic
Auxiliary equipment

Рump design and operation principle (video)

General overview of the plunger pumps. Operating principle and efficiency of pump

The plunger pumps, designed and produced to provide smooth operation in continuous cycle mode, are reliable, low maintenance solution aimed to supply longwall with hydraulic power.

The robust pump unit serves to noiseless continuous operation with the optimal performance no matter where the pump unit is placed – in a longwall or at the pump station. Usually the unit is skid-mounted on sub frame of the prime mover which is flange-mounted or support-mounted as well.

The pump plungers are actuated by the forged crankshaft supported by spherical roller bearings; the crankshaft is driven by means of the double helical wheel which reduces the noise level and improves the efficiency.

The compact design of the pump body ensures the direct access to the suction and discharge valves with no need to dismantle the plunger or pump body, thus providing easy maintenance. The suction and discharge valves are identical and interchangeable, and made of special steel.

The use of the hard ceramic oxide for the plunger construction allowed reducing the wear greatly and, at the same time, extending the life. The plungers can be replaced at site without any special tools. In case of oil-seal housing leakage liquid flows to the suction chamber, thus minimizing the liquid loss.

Main pump advantages:

Small size
Operation reliability
Long life
Easy maintenance

General applications:

Cleaning of pipes and channels
Concrete reconstruction and paint removal
Cleaning of heat-exchangers
Removal of varnish from the grates
Removal of varnish from the printing rollers in graphic-arts industry
Rust removal and steel surfaces cleaning
Cleaning of vessels and tanks
Descaling in steel industry
Outside and inside clean-up in the automobile industry
Filter fabric cleaning
Pumps for reverse osmosis units (seawater desalination)
Subsurface pumps (etc.)

Technical characteristics

The product range includes the plunger pumps and package high-pressure systems as well including associated accessories for all the applications with drive power up to 1200 kW.

Some pump capacity reaches 2400 l/min (at 95 bar) for fresh water, demineralized water, emulsions and light oils, etc.

Water pressure is up to 2500 bar (at 40 l/min).

Special edition of pumps are manufactured for the application in subsurface mining works as well as for sea-water desalting plant (reverse osmosis).

Pump operation principle (3D model)

Plunger pumps application examples

Industry sectors	Application examples	Pressure (bar)
Automobile	Painted parts cleaning; burring, de-coring, wash.	100 - 2500
Mining	Bearing attachment (emulsion); spraying systems; saturation.	200 - 500
Chemical	Inside and outside cleaning of tanks, heat exchangers, tube bundles, pipelines, high pressure vessels, mixing tanks and boilers.	400 -1500
Energy	Cleaning of heat exchangers, furnaces, burners.	200 - 1500
Foundry	Mold, foundry ladle and furnace cleaning. Removal of sand and ceramics, core knock-out.	350 - 1000
Construction	Cleaning of artificial and natural stones and concrete; removal of putty, slime and other coatings; concrete and brick masonry cutting; removal of corrosion from stiffening members and structural steel; removal of damaged concrete.	500 - 1500
Aerospace	Rubber and labeling removal from runways; cleaning of platforms and coatings in suspension rigs.	500 - 2500
Offshore platforms	Cleaning of reservoirs, platforms, decks and conveyor tubes; cutting in Zone II.	200 - 2500
Paper	Cleaning of shafts, presses, sieves, glue pans and mixers.	200 - 1000
Petrochemical	Cutting and removal of rubber, PVC materials, solid polymers and other types of materials.	700 - 2500
Shipbuilding	Hull cleaning before putty application; water injection; hydraulic inspection of welds and ship surface as a whole; paint removal.	700 - 2500
Steel	Scale removal from steel shapes, sheets etc.	200 - 500
Civil construction	Asphalt and road surface marking cleaning, roughening and removal; cement mortar and cement joint cutting-off; bridge cleaning; graffiti removal.	500 - 2500
Transport	Inner and outer cleaning of reservoirs, hoppers, railway cars and containers; removal of labels.	200 - 2500
Reverse osmosis	Water desalination.	≤120
Environment protection	Soil washing systems; separation of raw materials, crushing and cutting.	100 - 2500
Cement	Cleaning of cement mixers, vehicles, mills, sieves, blending units and surfaces.	100 - 1200

Major components in the plunger pump unit: schematic

Supporting frame

Fixed unit with anti-vibratory supports
Movable unit with rigidly-fastened and swivel wheels
Movable unit on a cart for inner process-related transportations (solid or pneumatic buses)
Movable unit on a road trailer (meets the EU rules)
Unit on a truck chassis

Pump drive

Electric motor (upon the customer’s request)
Internal combustion motor

Power takeoff mechanism

Elastic couple for electric motors and internal combustion motors
V-belt drive for electric motors and internal combustion motors
Cardan shaft for internal combustion motors
Mechanical or pneumatic industrial friction clutch for coupling with a cardan shaft or an elastic clutch

Suction stabilizing unit

Three sizes are available, depending on the discharge pump type

Reversible (self-cleaning) filter

Various sizes are available, depending on the pump model

Pressure control

Mechanical
Pneumatic
Electronic

Auxiliary equipment

Electric motor control equipment
High-pressure pump pneumatic control system
Pump pneumatic control panel
Battery
Internal combustion motor equipment
Fuel tank
Booster pump
Hose reel with a rotary hinge joint
Casing

We are convinced that our company LLC «Intech GmbH» will become your reliable and efficient distributor (authorized representative) of your plunger pumps in the Russian market.